Problem: The existing feedstock operation was inefficient, costly, and created a significant safety risk due to a dusty environment and the use of multiple mobile equipment in a confined space.

Solution: We designed, procured, and installed a completely automated system that integrated into the existing SCADA system. The new, Australian-standards-compliant system consisted of a 5t/hr Twin Shaft Shredder, four conveyor belts, a sorting and return loop, and a dust extraction unit. We managed the commissioning, debugging, and training of staff, ensuring a safe and seamless transition.

Result: The project delivered approximately $2.5 million in annual cost savings. The new system significantly improved maintenance and safety while increasing operational efficiency by redeploying three employees to other critical business functions.