The Problem
Existing R&D proof-of-concept reactors were unsuited for continuous commercial production.
Thermal performance suffered from inconsistent heating across operating units.
Non-standardized electrical systems and operational procedures created production risks.
Plant infrastructure was non-compliant with current Australian safety and hazardous-area standards
The Solution
Conducted a comprehensive technical review of all reactor units and operational processes.
Standardized thermal units by relocating reactor heating zones, heater bands, and thermocouples.
Completely redesigned electrical systems, operational procedures, and reactor physical layout.
Executed reactor descaling, installed new thermal insulation, and engineered upgraded hydraulic systems.
Performed a complete safety audit, adding compliant handrails, access platforms, and safety infrastructure.
The Outcome
Successfully transitioned a proof-of-concept R&D facility into a commercial-scale tyre pyrolysis plant.
Achieved consistent thermal distribution and operational reliability across all reactor trains.
Delivered full plant compliance with current Australian safety and hazardous-area regulatory standards.