PLANT OWNERS • OPERATORS
Optimise throughput, increase plant availability, and solve stubborn process issues
Whether you are troubleshooting unexpected shutdowns or executing a continuous improvement program, we partner with operating teams to eliminate bottlenecks, standardise procedures, and maximise yield.
How We Help Operating Plants
Process Optimisation & Throughput
Transitioning from commissioning to full-scale continuous operation often uncovers unforeseen bottlenecks, such as tar buildup, feed variability, or thermal inefficiency, that keep plants operating well below nameplate capacity.
How Lyntra Helps:
We conduct targeted process audits and engineering modifications to resolve operational friction points. By optimizing thermal efficiency, heat recovery, and mass balance, we help you systematically increase production throughput, maximize biochar/energy yields, and hit target operational capacity.
Unplanned Downtime & Troubleshooting
Frequent shutdowns, unscheduled maintenance, and recurring equipment failures severely erode plant profitability, damage carbon removal credit schedules, and place massive strain on site engineering teams.
How Lyntra Helps:
We provide root-cause analysis and operational troubleshooting for critical failures in continuous pyrolysis, gasification, and gas-handling systems. Our team helps you implement preventative maintenance protocols, establish robust operating parameters, and eliminate systemic failure modes to maximize facility uptime.
Safety, Dust & Environmental Compliance
Biomass processing, combustible dust, off-gas handling, and high-temperature thermal conversion present significant process safety risks, regulatory compliance burdens, and local environmental hazards if unmanaged.
How Lyntra Helps:
We perform comprehensive site safety reviews, combustible dust hazard assessments, and process safety management (PSM) audits tailored to biobased facilities. We ensure your plant implements practical hierarchy-of-control measures that keep workforce safety high, meet regulatory mandates, and satisfy insurance requirements.
Workforce Development & Standard Operating Procedures
Operating complex thermal conversion and biobased plants requires highly specialized technical knowledge. High turnover, lack of standard procedures, and reliance on single individuals create significant operational vulnerability.
How Lyntra Helps:
We help operational leadership build, train, and empower high-performing plant teams. We develop site-specific Standard Operating Procedures (SOPs), emergency response frameworks, operator logs, and structured training programs to ensure safe, consistent, and repeatable facility performance, regardless of shift changes.
A design flaw caught on paper costs thousands.
A design flaw caught in the field costs millions.
Featured Projects
Development of IBI’s Biochar Operator Course
Worldwide
7 module training program standardising workforce safety, pyrolysis plant operations, and biochar quality.
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Commercial Scale-Up & Pyrolysis Reactor Upgrade
Australia
Full engineering overhaul and standardization of commercial tyre pyrolysis reactors. Resolved heating inconsistencies, upgraded thermal insulation and hydraulic systems, and achieved complete Australian safety compliance.
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5 t/hr Automated Feedstock Shredding & Conveying Upgrade
Australia
End-to-end mechanical engineering, procurement, and commissioning of an automated 5 t/hr feedstock preparation train for Entyr. The SCADA-integrated system eliminated mobile equipment hazards, reduced dust risk, and delivered ~$2.5M in annual operational savings.
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Have an upcoming facility or concept you want to de-risk?